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Engineering tools

Engineering calculators, formulas included.

Interactive calculators for common engineering calculations. These are separate from the deterministic unit conversion pages — calculators combine multiple inputs and may require user-supplied properties like density or efficiency.

Every calculator shows its formula, assumptions, limitations, and a worked example. Grouped by engineering area so you can find the right tool in one scan.

Calculators
91
Areas
15
Browse calculators

Calculators by area

Fluid Mechanics

11 calculators

Head, pressure, flow and dimensionless numbers for fluid systems.

Fluid Mechanics

Head ↔ Pressure Calculator

Convert between fluid head (height) and pressure using density and gravity.

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Fluid Mechanics

Mass Flow ↔ Volumetric Flow Calculator

Convert between mass flow rate and volumetric flow rate using fluid density.

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Fluid Mechanics

Reynolds Number Calculator

Calculate the Reynolds number for internal pipe flow and classify the flow regime as laminar, transitional, or turbulent.

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Fluid Mechanics

Hydrostatic Pressure Calculator

Calculate the pressure at the base of a static liquid column from fluid density, height, and gravity, or solve for height or density.

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Fluid Mechanics

Bernoulli Equation Calculator

Apply the Bernoulli equation for ideal incompressible flow between two points. Calculate P₂ from pressures, velocities, elevations, and optional user-supplied head loss.

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Fluid Mechanics

Differential Pressure Calculator

Calculate differential pressure from two pressures, or from density and liquid height. Simple arithmetic and static head modes.

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Fluid Mechanics

Orifice Flow Calculator

Calculate volumetric flow through an orifice plate from orifice diameter, discharge coefficient, differential pressure, and fluid density.

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Fluid Mechanics

Friction Factor Calculator

Calculate the Darcy friction factor from Reynolds number and relative roughness using the laminar formula or Swamee-Jain explicit turbulent approximation.

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Fluid Mechanics

Hazen-Williams Head Loss Calculator

Estimate friction head loss in water-service pipes using the empirical Hazen-Williams equation, with velocity, optional elevation head, total head, and the equivalent pressure drop for water. Preliminary water-service estimate only.

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Fluid Mechanics

Liquid Valve Cv Calculator

Estimate liquid valve flow coefficient Cv from flow, pressure drop, and specific gravity — or solve for pressure drop or flow — with the Kv equivalent. Simple turbulent liquid sizing screen only, not a control-valve selection tool.

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Fluid Mechanics

Manning Open-Channel Flow Calculator

Estimate normal open-channel flow in a simple rectangular channel using the Manning equation — flow area, wetted perimeter, hydraulic radius, flow rate, and velocity from width, depth, slope, and roughness. Preliminary estimate only.

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Piping

7 calculators

Velocity, flow rate, pressure drop and losses in pipe networks.

Process Design

19 calculators

Sizing, mixing, concentration and throughput for vessels and processes.

Process Design

Residence Time Calculator

Calculate hydraulic residence time, vessel volume, or volumetric flow rate from the other two values.

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Process Design

Tank Volume Calculator

Calculate the internal volume of rectangular, vertical cylindrical, or horizontal cylindrical tanks from dimensions.

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Process Design

Tank Diameter & Height Calculator

Estimate cylindrical tank volume from diameter and straight-side height, or size the required diameter or height for a target working volume, with an optional fill fraction.

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Process Design

Dilution Calculator

Calculate dilution using C₁V₁ = C₂V₂. Solve for any one of concentration or volume when the other three are known.

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Process Design

Concentration Calculator

Calculate mass concentration, solute mass, mass fraction, and percent by mass from basic inputs.

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Process Design

Slurry Solids Calculator

Calculate percent solids, solids mass flow, slurry mass flow, or liquid mass flow for a slurry stream on a mass basis.

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Process Design

Slurry Density Calculator

Calculate slurry density and percent solids from liquid density, solids density, and the solids loading — entered as mass percent, volume percent, or g/L of slurry. Includes a target-density lab-prep mode that returns the mixture proportions for a desired slurry density.

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Process Design

Slurry Mass Balance Calculator

From slurry volumetric flow, slurry density, and percent solids by mass, calculate slurry/solids/liquid mass flows, component volumetric flows, and percent solids by volume.

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Process Design

Percent Solids Mass ↔ Volume Calculator

Convert between percent solids by mass (Cw) and percent solids by volume (Cv) using the liquid density and the solids density. Returns the slurry density, slurry SG, all four phase fractions, and the liquid:solids ratios.

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Process Design

Slurry Blending (Two-Stream) Calculator

Blend two slurry streams: from each stream’s volumetric flow, slurry density, and percent solids by mass, calculate the combined flow, slurry/solids/liquid mass flows, blended slurry density, and blended percent solids by mass (and by volume if densities are supplied).

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Process Design

Tank Turnover Calculator

Estimate tank turnover rate, turnover time, and total turnovers from flow rate, tank volume, and time period.

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Process Design

Horizontal Tank Partial Volume Calculator

Estimate the liquid volume in a horizontal cylindrical tank from inside diameter, straight length, and liquid depth, with fill fraction and ullage.

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Process Design

Cone-Bottom Tank Volume Calculator

Estimate the total and partial volume of a cylindrical vessel with a conical bottom — cylinder volume, cone volume, cone fraction, and volume at a fill level.

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Process Design

Rectangular Tank Volume Calculator

Estimate the total and working volume of a rectangular tank, basin, or sump from length, width, height, and liquid depth, with freeboard and ullage.

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Process Design

Tank Freeboard Calculator

Estimate freeboard height, working liquid depth, working volume, and ullage volume for a rectangular or vertical cylindrical tank — from either the liquid depth or the freeboard.

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Process Design

Surge Volume Calculator

Estimate the surge / buffer volume needed to absorb a net flow imbalance over a hold-up time, or the available surge time from a known volume — with an optional design allowance.

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Process Design

Batch Tank Sizing Calculator

Estimate the working liquid volume and geometric tank volume for a batch tank from batch size, number of batches held, working fill fraction, heel/dead volume, and an optional contingency allowance.

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Process Design

RTD Tracer Test Calculator

Estimate the mean residence time and a simple residence-time-distribution (RTD) summary — area under the response curve, mean residence time, variance, standard deviation, and dimensionless variance — from a tracer test concentration/response profile using trapezoidal integration. Preliminary summary only.

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Process Design

Pulp / Slurry Volumetric Flow Calculator

Convert a dry solids tonnage, percent solids by mass, solids SG, and liquid density into a slurry volumetric flow (m³/h), with the slurry mass flow, liquid flows, phase volume flows, and slurry density. A preliminary two-phase mass/volume balance, not a rheology or slurry-pipeline design tool.

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Comminution

4 calculators

Grinding circuit load, screen efficiency, reduction ratio and work index.

Flotation

1 calculator

Cell capacity and residence time for froth flotation circuits.

Hydrometallurgy

17 calculators

Leaching, thickening, filtration and slurry conditioning for wet processing.

Hydrometallurgy

Leach Tank Residence Time Calculator

Estimate the hydraulic residence time across a leach tank or tank train from slurry flow, number of tanks, and working volume per tank, with optional online factor and design margin.

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Hydrometallurgy

CIL Tank Residence Time Calculator

Estimate the hydraulic residence time in a carbon-in-leach (CIL) tank train from slurry flow, number of tanks, and working volume, with an optional carbon-inventory estimate.

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Hydrometallurgy

CCD Wash Water Calculator

Estimate the wash-water flow required in a counter-current decantation (CCD) circuit from the dry solids rate, thickener underflow solids concentration, and a target wash ratio.

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Hydrometallurgy

Thickener Underflow Density Calculator

Estimate thickener underflow slurry density and component flows from the dry solids rate, target underflow wt% solids, solids density, and liquid density.

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Hydrometallurgy

Leach Reagent Consumption Calculator

Estimate reagent consumption rate and daily consumption from dry solids throughput and reagent dosage, with an optional daily reagent cost.

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Hydrometallurgy

Cyanide Solution Preparation Calculator

Estimate the sodium cyanide (NaCN) mass needed to prepare a target solution concentration, or the stock-solution and dilution-water volumes for a target strength — a preliminary mass balance only.

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Hydrometallurgy

Lime Slurry Preparation Calculator

Estimate the lime mass and water required to prepare a milk-of-lime slurry at a target solids concentration by mass — a preliminary make-up mass balance only.

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Hydrometallurgy

Flocculant Make-down Calculator

Estimate dry polymer mass, make-down solution flow, and dosing rate for a target flocculant solution concentration and plant dose — a preliminary make-down and dosing estimate only.

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Hydrometallurgy

Thickener Feed Dilution Calculator

Estimate the dilution water required to drop a thickener feed slurry from an initial solids concentration to a lower target feed solids concentration — a preliminary dilution mass balance only.

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Hydrometallurgy

Thickener Water Recovery Calculator

Estimate the process water recovered to a thickener overflow from the dry solids rate, feed solids concentration, and underflow solids concentration — a preliminary water-balance estimate only.

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Hydrometallurgy

Thickener Solids Loading Rate Calculator

Estimate the operating unit-area solids loading rate and hydraulic rise/overflow rate for a thickener of known diameter — an operating check only, not a thickener sizing tool.

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Hydrometallurgy

Slurry Dilution Water Calculator

Estimate the dilution water required to dilute a slurry from an initial wt% solids to a lower target wt% solids on a dry-solids basis — a preliminary slurry dilution mass balance only.

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Hydrometallurgy

Filtration Mass Balance Calculator

Run the two-phase mass/water balance across a filter: cake solids, cake water, total wet cake, water removed to filtrate, solids recovery to cake, and solids lost to filtrate, from the feed dry-solids rate, feed % solids, and cake moisture (with an optional filtrate solids loss). A preliminary balance on measured data, not a filtration performance predictor or simulator.

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Hydrometallurgy

Filter Cake Moisture & Solids Calculator

Convert a wet and dry filter-cake mass into the cake moisture on both bases — wet-basis moisture, dry-basis moisture, cake % solids, and the water-to-solids ratio — with the water held in the cake. Clearly separates wet basis from dry basis. A mass split of a measured cake, not a moisture predictor.

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Hydrometallurgy

Filter Area & Capacity Calculator

An OPERATING CHECK that returns the required filter area and the dry-cake production rate from a dry-solids throughput and a filtration rate YOU supply (from a leaf test, testwork, or the literature), with an optional on-stream factor. It is NOT equipment sizing, equipment selection, or vacuum/pressure-filter design.

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Hydrometallurgy

Kiln Residence Time Calculator

Estimate rotary-kiln solids residence time from length, internal diameter, rotation speed and slope using the Sullivan, Maier & Ralston (1927) relation t = 0.19·L/(N·D·s), with three-mode slope entry (m/m, %, degrees).

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Hydrometallurgy

Leach Tank Sizing Calculator

Size leach/agitation tanks for a stated residence time from slurry flow (direct Q or a solids basis), residence time, tanks in series and live-volume fraction, with per-tank volume and optional D and H.

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Metallurgical Accounting

3 calculators

Mass balance and recovery from two- and three-product formulas.

Instrumentation

9 calculators

Signal scaling, RTD measurement and sensor range calculations.

Instrumentation

4–20 mA Scaling Calculator

Scale a 4–20 mA analog signal to a process variable, or reverse-calculate the mA value for a given process value.

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Instrumentation

mA to Process Value Calculator

Convert a 4–20 mA instrument signal into the corresponding process value for a linear instrument range, using the lower and upper range values.

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Instrumentation

Process Value to mA Calculator

Convert a process value into the expected 4–20 mA signal for a linear instrument range, using the lower and upper range values.

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Instrumentation

Instrument Range / Span Calculator

Calculate instrument span, percent of range, and the process-value/percent-span relationship from the lower and upper range values.

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Instrumentation

RTD Temperature Calculator

Estimate temperature from RTD resistance using the simple linear approximation for Pt100 or Pt1000 sensors.

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Instrumentation

Sensor Percent Span / Range Calculator

Calculate percent of span from a process value and instrument range, or reverse-calculate the process value from percent span.

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Instrumentation

Square Root Extraction Calculator

Convert between differential-pressure percent and flow percent for square-root DP flow measurement, with an optional low-flow cutoff.

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Instrumentation

DP Flow Signal Calculator

Estimate the 4–20 mA signal from flow percent for a square-root extracted DP flow transmitter, or recover flow percent from the mA signal.

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Instrumentation

Signal Error Percent Calculator

Calculate instrument signal error as a process-unit error, a percent of span, and an equivalent mA error for a linear instrument range.

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Electrical

3 calculators

Resistance, power and voltage drop in electrical circuits.

Pumps & Rotating Equipment

5 calculators

Hydraulic power and affinity law scaling for pumps.

Heat Transfer

5 calculators

Sensible heat duty and thermal design calculations.

Heat-transfer fluids

1 calculator

Freeze-protection and concentration selection for thermal fluids.

Refrigeration

2 calculators

Superheat and subcooling for refrigeration circuits.

Psychrometrics

3 calculators

Wet-bulb, dew point, humidity ratio and enthalpy for moist air.

Mechanical

1 calculator

Thermal expansion and dimensional change calculations.

Scope

These calculators cover instrumentation scaling, fluid head/pressure, mass/volumetric flow, pipe velocity, pump hydraulic power, heat duty, residence time, tank volume, thermal expansion, Reynolds number, Ohm's law, electrical power, voltage drop, RTD temperature, sensor percent span, dilution, concentration, slurry solids, tank turnover, pump affinity laws, hydrostatic pressure, Bernoulli equation, differential pressure, orifice flow, pipe flow rate, Darcy-Weisbach pressure drop, friction factor, minor loss, equivalent length, and pipe head loss. Additional calculators are planned for future packages.